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Precision CNC machining China aerospace engine titanium alloy blade custom manufacturing cnc machining china precision CNC machining

Precision CNC machining China aerospace engine titanium alloy blade custom manufacturing cnc machining china precision CNC machining

MOQ: 100
Prijs: 10-20
Betalingsvoorwaarden: L/c, d/a, d/p
Detailinformatie
Testapparatuur:
Japan Keyence IM7000
Materiële mogelijkheden:
roestvrij staal
Diameter:
0,325 inch, 0,13 inch
OEM -service:
aanvaardbaar
Maat:
Aangepast
Kwaliteit:
100% inspectie
Coaxialiteit:
± 0,01 mm
Verwerking:
CNC -bewerking, CNC Milling, CNC draaien
Dienst:
OEM/ODM/Customized/Design
Ontwerpsoftware:
Pro/E, Solidworks, UG
Type:
Borend, Andere Machinaal bewerkende Diensten
Leveringspoort:
Shanghai
Parallelisme Tolerantie:
± 0,02 mm
Garantie:
1 jaar
Gietmethode:
Die casting
Gebruik:
Industrieel
Applicatie:
Machines
Weerstand:
Corrosiebestendig
Originele Hardheid:
HRC35-42
Nauwkeurigheid:
0,001 mm
De tolerantie:
+ -0,01 mm
Castingproces:
Ernstafgietsel
Bewerkingstype:
Fressen, slijpen, polijsten
Holte:
Enkel
Zoutgranen:
72 uur
Materiële mogelijkheden:
Aluminium
Levering vermogen:
10000
Markeren:

CNC machining aerospace titanium blade

,

precision CNC machining China

,

custom titanium alloy CNC parts

Productbeschrijving
Precision CNC Machining for Aerospace Engine Titanium Alloy Blades
Aero-engine blades are core components determining engine performance and reliability. We specialize in high-precision CNC machining of titanium alloy blades, utilizing 5-axis CNC machines and advanced processes to ensure stability under extreme temperatures and pressures.
Key Features
High-Precision Complex Surface Machining
5-axis CNC machining achieves profile tolerances of -0.12~+0.03mm and edge tolerances of ±0.05mm. Optimized tool paths (e.g., spiral entry) minimize idle time.
Superior Material Performance
TC11/TC6 titanium alloys offer high strength and heat resistance (up to 650°C), reducing blade weight by 50% and engine weight by 30-60kg. Laser-assisted or cryogenic cooling machining enhances tool life.
Surface Integrity Enhancement
Ultrasonic Surface Rolling Processing (USRP) with contour-matched pads controls deformation (<0.07mm error), achieving Ra <0.4μm and compressive residual stress for improved fatigue resistance.
Flexible Production Stability
Dual-station machining enables batch production (e.g., 20 minutes for a 30mm blade). Online measurement and compensation ensure consistency.
Technical Specifications
Parameter Category Specifications
Material TC11, TC6 titanium alloys
Blade Dimensions Length ≤1000mm (common 434mm–700mm), chord width ≤280mm, thickness 0.2–6mm
Machining Accuracy Profile tolerance ±0.1mm, edge tolerance ±0.05mm, twist error ±10′
Surface Roughness Ra ≤0.4μm
Machine Configuration 5-axis CNC, spindle speed ≥10,000r/min, tool capacity ≥60 tools
Special Processes Laser-assisted/cryogenic machining, USRP strengthening
Applications
Civil Aviation: Blades for COMAC C919, offering weight reduction solutions (e.g., HuaTai RuiXiang's annual capacity of 60,000 blades).
Defense & Space: Military engine blades (e.g., 3200kgf-thrust fans), enhancing national security.
Energy & Marine: Gas turbines and marine propulsion systems.
Customization Services
Flexible Design: Custom 3D modeling and process planning, supported by trial cutting (e.g., "S" test specimens).
Small to Large Batches: Automated feeding systems enable continuous production (e.g., NiuWei's 100+ machine fleet).
Support & Services
Technical Consulting: Optimization of cutting parameters and tool selection (e.g., CBN tools for high-speed machining).
Real-Time Monitoring: Sensors track cutting force and temperature to prevent faults.
After-Sales: 24/7 support for maintenance and process upgrades.